Our Process

We have meticulously refined our approach to deliver optimized thermoforming and injection molding processes that breathe life into your designs. Our process is complemented by an unparalleled attention to tooling detail, setting us apart in the plastic enclosure market.

project management

Having a dedicated project manager for your project is a critical component of our service offering and provides significant benefits to our customers. Our project managers facilitate open communication by creating a streamlined and systematic approach to managing your project from prototype to production and delivery. This ensures a seamless transition through each project phase, mitigates risks, and ensures that the project remains within the agreed budget and timeline, enhancing efficiencies.

Project management

Our process

Request
Proposal

Send us your design files and our team begins work with an engineering review. In this step, we ensure we can manufacture your product to meet exceptionally high standards with your desired tolerances and specifications.

Design
Assessment

Our Design Assessment Team analyzes all critical details, establishes the requirements for any secondary operations, and reviews project timelines.

Formal
Proposal

After the collaborative design review between both the customer and ThermoFab Teams, the formal solution proposal is then submitted to the customer purchasing network to continue to the next steps of prototype to production.

Prototype
CNC Machining

If appropriate, we will CNC machine a prototype using production material for your best fit. Our part quality is superior to SLA, 3D printing and casting.

Tooling
Manufacture

Our exceptionally skilled tooling experts ensure the product you bring to market exceeds your expectations for detail, craftsmanship and performance. We perform up to half degree draft and undercut features formed with piston action for the highest tooling standards.

Production
& Delivery

Bringing all prior steps together, ThermoFab executes the agreed upon production plan and delivery schedule of your critical components, ensuring on time deliveries to meet your production needs.